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CommWeigh is a software product aimed at supporting various weighing requirements. The standard product provides the following functions (not all may be required by a particular application):

Registering and maintenance of various “static” information groups, such as: vehicles, customers, hauliers, orders and products.

  • Weighing of vehicles.
  • Axle weighing
  • Uploading or downloading of information from an ERP or other system

Business requires knowledge (measurements) about various aspects of the business in order to be efficient and effective. Mass measuring can contribute to a range of production issues in most businesses.

Background

The need for weighing or mass measuring is explicitly part of the production process in businesses that involve the acceptance/delivery of bulk/raw/processed materials or products e.g. sand, stone, grapes, wheat, cement, concrete, etc. These business processes require a controlled and secure environment that will ensure that a proper audit trail is kept of exactly what happened, when, who was involved, and how much. (Quantities usually translate into monetary equivalents and are therefor all-important). Both the “customer” and the “supplier” require a trusted source that will vouch for what occurred at their interface. Other businesses can benefit indirectly from mass
measuring. For example:
• Weighing vehicles during the entry and exit to a plant could be a way of monitoring pilfering, any unexplained discrepancies that may arise will result in further investigation.
• Transport businesses need to ensure that the loading of their vehicles is within the limits prescribed by the road ordinance, or else be subject to considerable fines.

The main purpose of CommWeigh is to support the various weighing operations. However, each weighing needs to be put into context with regard to its relevant variable information, e.g. the identification of the customer, product, vehicle, etc. By maintaining thisinformation using a separate function, the operator performing the weighing is greatly assisted in that the entry of information is limited to the selection from a set of available options presented.

An optional function within the standard CommWeigh includes the importation of the required “static” information from files prepared by another system.

Weighing

A weighing application typically involves two real-time weighings. The description that follows is for a business that receives raw material from a supplier. However, many other permutations are possible.

Installation Manual Axle Weigh Brochure CommWeigh Brochure

Weigh IN Weigh OUT

The first weighing will be the arrival of a truck from the supplier with a load of raw material. The operator will typically identify and enter all the information relevant to the transaction: supplier, product, vehicle, order number, etc. The vehicle will be stationary on the weighbridge at the time of weighing. All the relevant information (including date and time) is then stored waiting for the second weighing.

The second weighing occurs when the (now empty) truck departs from the plant. The operator will identify the truck and the weight will be recorded by the system as per the weighbridge. This measurement completes the transaction and the difference between the two measurements is recorded as the delivered mass. The system prints at this time a delivery ticket that includes most of the recorded information.

Import/Export of Information

The key information required by the rest of the business is the completed transactions. The standard CommWeigh provides an export mechanism where the completed transactions are formatted according to one of the available options and recorded in a file. The target system can then read the information from this output file for further processing. An import/export mechanism is also provided for the exchange primarily of “static” information. This may also include order information.

User Defined Fields

A number of user defined fields are available. The user can utilise this facility to add own fields to the system that can be captured as required.

Features Summary

A standardised package based on commercial off the shelf products
It can be interfaced to all types of weighing equipment:Weigh bridges, Platform scales, Laboratory scales
It has been used in all types of industry:Factories, Mining, Farming, Commercial
Various standardised reports
Public weighing
User defined fields
Backup and restore
Scale / Bridge configuration, can allow manual entry
System recovery
Security
Error / log reporting
Low cost
Online Updates
Business Benefits

Most of the business benefits to be gained have been alluded to above. The question may arise why this functionality could not be incorporated in of the existing computer systems. One of key the characteristics of a typical weighing application is that it has a real-time nature. This implies that it should be responsive, must be highly available and quite often requires 24(hours) x7(days) operation. With current technologies these requirements can be best achieved using a standalone system. Such a system should be able to continue operation in spite of failing communications lines or external systems.

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